Safety practices for automatic winding machines

 Automatic winding machines contain electrical and mechanical systems that can be dangerous if used improperly by the operator. Therefore, thorough training of the operator of the winding machine is essential. During the production process, the operator must operate in a normal manner. Before operation, they should read the accompanying instructions carefully, be familiar with the operation methods and follow the operation procedures to avoid damaging the winding machine and causing industrial accidents due to improper operation.

automatic winding machine

The operator absolutely prohibits the following actions.

1. the winding machine high-speed operation is prohibited to contact the moving parts. The spindle speed of the winding machine is generally several thousand revolutions per minute, some winding machine spindle speed can reach more than 10,000 revolutions per minute. Unprotected contact can lead to unpredictable consequences.

2. It is strictly forbidden for the equipment maintenance engineer to disassemble any parts of the winding machine (including the mechanical and electrical parts inside the machine, etc.). . Loose mechanical parts will make the winding machine work unstably, resulting in a lower product qualification rate, which may seriously lead to parts being thrown out at high speed, which is very dangerous. Loose electrical parts may lead to poor operation of the machine, and may even lead to fire.

3. Use the machine in strict accordance with the operation procedure of the winding machine. Try to turn off the power when loading and unloading the skeleton jig.

4. fixture installation should ensure that the screws are tightened and the sleeve is in place to prevent loosening; when installing the skeleton, ensure that it is in place and when hanging the wire, ensure that the outgoing wire does not interfere with the subsequent winding action.

 

In order to ensure production safety and the durability and high efficiency of the winding machine operation, the following points must be achieved.

1. Ensure that the winding machine is properly grounded to prevent induction currents from entering the control circuit and affecting the operation of the winding machine, thus effectively preventing electric shock from occurring.

2. the table or ground where the winding machine is placed must be stable and reliable to prevent vibration and falling.

3. away from heat sources, magnetic sources, vibration sources and pollution sources.

4. do not use beyond the allowable range of the winding machine, such as oversized wire diameter, ultra-high speed.

 

The winding workshop of each enterprise should change and strengthen, implement the daily inspection and maintenance system of the winding machine, establish a standardized inspection and maintenance data file to ensure the use of the winding machine, to be able to run safely, and strengthen the training of winding machine operators and maintenance personnel.

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